Tag Archives: caulking

Caulking Integrity with Stucco

One of the primary reasons that EIFS (Exterior Insulation Finish Systems) has been targeted by insurance companies and cities is because of “failures” it has experienced around window and door openings. The problem lies primarily with improperly installed caulking failing (i.e. the wrong type being used), an integral part of all projects that no one specific sub-trade seems to want to take responsibility for. The result of failed caulking was water intrusion, leading to mould growth – which is harmful to occupant health and can lead to further damage to the building structure. The failures that resulted were not worse than other sidings like hardie board, vinyl, T-111 – but because of the drastic increase in the use of EIFS  in new construction and renovations and lack of proper installation procedures, certain projects have received widespread attention.

What can be done to help prevent this moisture entrapment issue? The best ways to ensure that new construction and renovation projects avoid trapping moisture is to ensure that the modern EIFS installation procedures from the manufacturer are followed – that is; proper drainage using vertically channeled adhesive and grooved insulation boards. On older installations, home owners should be checking their caulking every couple of years to ensure that cracks and delamination is not occurring. By ensuring that the caulking is sealed between two points, you are eliminating any chance of moisture getting in behind the EIFS and causing rot, mold or decaying situations.

Caulking will ideally need to be replaced roughly every 10 years. This seems to be the time period between the new installation of low-modulus sealant (caulking) and when it tends to crack or delaminate to the point where moisture has the opportunity to enter and cause problems. If the caulking reaches the end of it’s life before the 10 year mark, it should be removed and fresh caulking reinstalled in it’s place. While caulking is not specifically the role of the stucco trade, ensuring that it is in good condition will help prolong the life of your stucco cladding.

There aren’t an unlimited number of caulking colours, but you can usually find one to match your stucco wall colour closely. For additional information or help on your new construction or renovation project, contact us.

The EIFS Lies Countinue

Source: http://www.scottshepard.net/remaxil/modules/agent/agent.asp?p=pagecontent.asp&nav=1&pid=42&acc=89890

It’s ironic this guy’s last name is Shepard, because he’s leading his clients astray. Even today, uninformed real estate agents, building inspectors and many others are posting and re-posting false information about EIFS. I just need to address a few of the issues with this article:

1)

In 1994, moisture damage to the interior of walls was being linked to EIFS. In August 1995, 32 EIFS clad homes in North Carolina were tested and 30 were found to have moisture problems. In January 1996, the National Association of Home Builders issued a “Builders Alert” about EIFS. In May 1996, Raleigh North Carolina, imposed a moratorium on the product through January 1997. In March 1996, the North Carolina Building Code Council adopted stringent guidelines for the application of EIFS mandating that a drainage system be installed in the exterior walls of EIFS homes. By September 1996, twelve class-action lawsuits had been launched in the States. In September 1996, Maryland Casualty Company notified its clients, who were contractors, that work with EIFS systems would no longer be insurable. At about the same time, a major relocation company advised its clients that it would eliminate the guarantee on EIFS homes for employees seeking their services during a transfer.

The Mortgage Division of the Chevy Chase Bank decided about the same time to no longer accept mortgages on houses built with Synthetic Stucco. In January 1997, the Georgia Association of Realtors changed its property disclosure statement to disclose whether the house was built with EIFS.

It’s amazing how things can look bad when you stop half way through History. Could you imagine if we only knew about world war 2 up until 1940? I’d be scared for my life that Hitler was in power. That’s exactly what these uninformed “professionals” have done. Further testing revealed that the source of water intrusion was around window penetrations due to poorly specified and installed details. North Carolina later found that this problem was not exclusive by any means to EIFS, but to just about any cladding. Jump forward a few more years, and barrier EIFS (the type where the moisture problems were possibly with – are no longer being recommended by manufacturers, but have been replaced by a new system – dual-barrier/drainage EIFS.

2)

There are many different systems offered by various manufacturers, but in general, EIFS wall systems consist of a wood frame wall (usually 2×4 or 2×6 lumber), covered with sheathing such as plywood, OSB, or gypsum board. Plastic foam insulation boards are then glued or fastened to the sheathing. A 1/16- to 1/4- inch-thick stucco base coat is troweled on to the insulation. A glass fiber reinforcing mesh is imbedded in the base coat. Finally, a finished coat is sprayed, troweled or rolled on. This finish coat provides the color and texture of the home. Many installations have no building paper or housewrap behind the stucco to act as a backup material.

Again, this WAS the situation with EIFS, but isn’t any longer.

3)

Rainwater appears to be getting into the wall systems through imperfections in the stucco. These include joints around windows and doors and penetrations from railings, wiring, plumbing, vents, etc. Once water gets behind the system it gets trapped, leading to mold, mildew and rot of the sheathing, studs, flooring and other framing members. EIFS houses often look good until sections of the wall are removed revealing concealed damage. The damage can even take place within the first few years of the home’s life. As most of the damage has been found in houses in coastal areas, some have suggested that condensation is a problem; however, since the most severe damage seems to show up around wall penetrations, condensation does not appear to be the culprit. The worst damage is often found below and beside windows.

Modern EIFS allow water to drain, not trapping it any more. Penetrations around window should hardly be considered “imperfections” in the stucco as it’s a detail that the original builder should have properly finished, and not specifically related to EIFS.

4)

There is little that can be done on existing systems short of re-siding or paying fanatical attention to keeping the water out. Caulking and flashing maintenance should be a high priority for people with synthetic stucco houses.

In the very newest installations, contractors are using building paper or housewrap behind the insulation to protect the sheathing. In addition, the newest installations are designed with a drainage system behind the insulation to allow any water, which does get in, to drain out. This is not unlike the drainage system found in a brick veneer home. These improvements should work but only if they are well constructed.

The first point is a good one for any cladding – caulking needs to be replaced as required on any home. This typically needs to be done every 5-10 years for optimal performance, and a sure sign is that it’s cracking or peeling off the frame to which it’s attached.

5)

So far we know that areas of high rain fall, and particularly areas with rain accompanied by wind, result in houses with the most damage. Homes, which have no roof, overhang, a very small overhang or many penetrations through the wall systems (i.e. lots of windows and doors) are also at risk. Unfortunately, a visual inspection cannot tell the whole story and until invasive testing becomes standardized and sufficient data becomes available for our area, concealed damage in synthetic stucco houses will remain a question mark.  If you were planning to purchase or sell a home with EIFS that was installed before 1998, we would recommend a full EIFS inspection be performed and included with your closing documents.

Finally, something I can agree with. Any home a high-rain/wind (i.e. coastal) area is most susceptible to damage, EIFS or not. Small roof overhangs and lots of windows do increase the chances of problems in a cladding. Older EIFS installations do need to be inspected, and an EIFS-specific inspector is what is recommended. That’s not to say all new installations are perfect, EIFS is a very technically installation and there are a lot of contractors out there who are looking to make a quick buck, with no regard to their client or the industry they’re damaging.

Who’s Tim Oglesby? Supposedly “educated professional”: http://activerain.com/homecheck

Window Lacking Flashing and Caulking

Whoever installed the stucco around this window deserves to be sued. There are 3 things I immediately see wrong with this:

Window in EIFS Lacking Flashing and Caulking
  1. There is no flashing over the window, this means that any water in behind the system (which likely isn’t drainage either) will become trapped in and around the window frame, causing mold and rot.
  2. There is no backer rod and caulking around the sides of the window. Aside from water getting into the window frame from the top, it can also be wind-driven into the sides.
  3. The applicators didn’t protect the window properly when applying the finish coat. Now you have an acrylic material caked on to your window frame, and scraping it off will likely damage the finish on the frame.

I have no idea what that white spot is at the bottom of the picture either.

Protected: Proper Installation of Hose Bib and Fixtures Into EIFS

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Additional Components of the Weather Barrier

An EIFS weather barrier is the same as putting building paper around your house, isn’t it? You can just slap it on and you’re safe, right? Yes… and no. Yes, it is a weather barrier which will keep moisture away from your substrate. No, it’s not the only component of a well constructed weather barrier. EIFS has gone through the fire of criticism and condemnation, and come out the other side stronger than any other cladding. It has undergone so much research and testing that it is now correcting faulty building methods in all other sidings as well as professionals’ understanding of their homes. A full weather barrier incorporates not only the weather barrier itself, but also caulking, flashing and window-tie ins in their respective location to keep water at bay.

Around any penetration in EIFS which may move (eg. hose bib, wiring, electrical meters) or openings which may expand and contract at different rates (eg. windows and doors) you will need caulking and a backer rod. Dissimilar materials expand and contract at different rates, causing rigid materials between them (such as a basecoat) to crack and leak water inside. Low-modulus caulking will expand and contract significantly before tearing, making it an ideal material for these gaps. However, caulking will only properly move when adhered to only 2 surfaces, therefore a closed-cell backer rod is required between the gap to provide a third surface, to which the caulking will not stick. It is recommended to caulk between the EIFS and other surface before applying the finish coat, as the caulking will not properly  stick to finish coat.

Low Modulus Sealant Adhered to 2 Surfaces and Backer Rod

Low Modulus Sealant Adhered to 2 Surfaces and Backer Rod

Look around at homes in your neighbourhood next time you’re out — how many windows have flashing over them? Water running behind claddings, then into the window frame is one of the most common causes of moisture problems in homes. Installing “kick out” flashing over a window will “kick out” any intruding water before it enters the window frame, preventing it from traveling any further down the substrate. Flashing needs to be installed starting behind the weather barrier, extending beyond the window frame, with a minimum 3/8″ drip edge (+ return) and sealant on the underside. It’s a good idea to get a color close to your stucco wall or trim (you likely won’t match it exactly) to blend in and minimize any aesthetic disturbance.

An additional step recommended by EIFS manufacturers (though rarely installed by applicators without proding) is window tie-ins using EIFS tape. EIFS tape covers from the outside weather barrier, across the window opening/framing and into the interior to completely seal the substrate, window frame and interior drywall from water intrusion. It is usually supplied as a peel-and-stick membrane (like duct tape), minimizing the time it takes to install and lower the chances of improperly installing it. It is worth asking who will do this as it is not normally within a stucco contractor’s scope of work.

Traditionally, it was uncommon to see flashing and window tie-ins on homes, and caulking (and the previous two) were never done by the EIFS applicator. More and more however, the burden is being placed on stucco applicators to completely seal the wall. Nobody likes asking for their cheque, then being told they’re expected to do more work that wasn’t included in their original scope and pricing. It’s perfectly reasonable to expect the applicators to take care of this step as part of their work — as long as it is clarified in advance so that they can include it in their price.