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EIFS/Stucco On ICF

With rising concerns over global warming and energy efficiency, construction materials like EIFS (“stucco”) and ICF (Insulated Concrete Forms) have become increasingly popular. Both incorporate varying thicknesses of insulation to decrease the amount of heat lost (during the winter) or gained (during the summer), thereby lowering the amount of heat that needs to be generated/removed. This not only means less fossil fuels are used, but that what you pay to heat and cool your home is decreased. While EIFS is seen in both new construction and renovations, ICF is primarily new construction, but the two products are not mutually exclusively. Actually, one of the larger EPS manufacturers in Toronto supplies the insulation for both products.

EIFS being applied on ICF

EIFS has been around for decades in various forms, while ICF has really only begun to take off in the last 10 years or so. EIFS newest form incorporates a weather barrier with drainage which has been shown to be the most effective at managing moisture, compared with any other cladding. ICF lacks the weather barrier and drainage channels to properly accommodate moisture that will at some point get into the wall.

So what is the correct method of applying EIFS to ICF? All joints in the ICF should be taped with EIFS mesh, and a full cementitious weather barrier applied. This surface should serve as the base of which to apply a full EIFS system including the insulation and vertical channels of adhesive. This provides a drainage layer to ensure the insulation will last as long as possible. ICF being styrofoam itself, one could even groove out vertical channels into the ICF forms through which moisture could drain out when placing your EPS board layer on top.

Adding another layer of insulation will increase the R-value, though typically not to an appreciable degree. ICF walls themselves provide more-than-adequate resistance to thermal transmission through walls. Ensuring that areas such as the roof is properly insulated, and windows are properly sealed would be an intelligent idea, as they would likely be the weak points on a home.

More often than not, what is typically done is to simply apply the mesh, basecoat and finish coat directly over top of the outer layer of insulation in the ICF. While the styrofoam used in the ICF is suitable to apply EIFS over, contractors should make sure it is free from dust, dirt and grease (it’s not uncommon to have dirty ICF forms). Doing this turns the EIFS into a barrier system as opposed to a Dual-Barrier, it will entirely lack a drainage layer which is the key to ensuring walls last as long as possible.

From a design standpoint, it would be simple to add stucco reveals right into the ICF itself as a unique architectural feature.

Stucco Insulation Materials: What Are Your Options?

There are a variety of different types of insulation boards that can be used as the insulation in EIFS. By far the most common exterior toronto insulation is Type-I (1) EPS (Expanded PolyStyrene). This is the white insulation boards you typically see being installed, as well as what is found at hardware stores such as home depot. Most EIFS manufacturers require that the EPS be purchased from them when using their system, for a variety of legitimate reasons. The EIFS manufacturers purchase the polystyrene in bulk, and of a certain grade/quality. That being Type-I (1 pound per cubic foot), Virgin (no recycled content) and in 2′x4′ sheets of your specified thickness.

Polystyrene can be manufactured in a variety of densities (referred to as the “type”). Some can go as low as 0.5 pounds per cubic foot, meaning that they are half as dense as 1 pound per cubic foot – and offer much less insulating value. Some manufacturers sell lower densities because it is less expensive, and the average consumer is not aware that they are getting less insulating value for their dollar. On the other end of the spectrum, it is also possible to get denser styrofoam – Type-II or Type-III (2 lbs per cubic foot and 2.5 lbs per cubic foot respectively) which offer more insulating value per inch.

Why 2′x4′ sheets? Simply, they are easier to work with, and make the system more crack resistant by providing many points at which the system may make minor shifts without cracking the base coat or finish coat.

EPS R-Value

Generally, the Type-I polystyrene you get from an EIFS manufacturer offers an R-Value of 3.71 per inch. This becomes important when you are trying to achieve the maximum rebate from the Retrofit Rebate Program. The Retrofit Rebate Program will grant upwards of $3,750 for adding R-9 to the exterior of your walls – which EIFS does better than any other material. To get to R-9 from 3.71/inch, you require almost exactly 2.5″ (3.71 * 2.5 = R-9.275). It becomes very important to specify this to your contractor when soliciting quotes, because typically 1.5″ or 2″ is specified by default – which will only get you the $2,250 rebate. Generally, the price difference contractors will ask for to go from 1.5″ to 2.5″ is about $700-$800, but will get you an additional $1,500 in rebates. Well worth the investment.

Other Insulation Boards

Other types of insulation boards that are sometimes substituted for EPS when certain factors require them. For example, when adding insulation to the exterior of a wall, that is located between houses that are close together (like downtown Toronto) – one wants to minimize how far the insulation comes out from the wall. In this situation, a denser insulation such as XPS (Extruded PolyStyrene – pink or blue insulation) can be substituted.  While 1.5″ of XPS typically is enough to achieve R-9 insulation, contractors demand a higher price to install it as it takes a little more work and is itself more expensive to purchase.

Fire-Rated Insulation

Sometimes fire-resistance is an issue (particularly downtown, and especially on commercial projects). In this situation, Roxul Mineral Fiber Insulation can be used. While this is an option, it’s an expensive one and difficult to do correctly. Typically it is recommended that the fire-rating is achieved by the drywall/substrate by using Type-X Gypsum boards or Cement Boards and installing a regular, EPS EIF system over it.

As always, consult with the EIFS manufacturer before making any decisions to validate any information you find on this site, or that your contractor gives you.

EIFS Sales in Positive Trend (Chart)

Ever since EIFS’ introduction into the US and Canadian market, it has been on an upward trend. Even with it’s problems through the 90′s it has countinued to climb in popularity due to it’s insulating value and vast range of design options. With the moisture issues formerly plaguing it now solved (and new research indicating it’s actually superior to alternative products), it’s reasonable to expect the trend will countinue and even intensify.

As an additional consideration, U.S President Obama’s plan to re-clad buildings to be more energy efficient as a part of the economic stimulus package will produce a spike in sales over the next decade.

A bar graph showing the positive trend in EIFS Sales over the years

A bar graph showing the positive trend in EIFS Sales over the years